Hwashi 1000L 1200L IBC Tank Cage Detection Line IBC Leakage Testing Machine
This detection machine line consist of automatic valve welding machine, automatic leakage testing machine, and automatic stacking line. According to the IBC tank production requirement, we use the automatic valve feeding and hot melting method to install the valve to the tank. Through the visual identity leakage testing and second time pressure difference detection, you can check if the inner tank is qualified or not. And make sure the unqualified product will not enter into the line. Use mechanical arm to pick up the inner tank and put it into the complete frame. It will enter into the rotary table. The operator will do the manual pull rod and cover assembly. Finally the product will enter into the stacking station. Then the whole detection process will be completed.
The complete automatic detection line will require 3-4 people to operate.
1. IBC Tank Valve Welding Machine
Adopt the double welding mode of end welding and axial welding to ensure the soldering reliability of the product. The equipment frame is processed as a whole to ensure high grasping accuracy, stable and efficient welding operation. The welding cycle time is about 60 sec/pc.
2. IBC Tank Leakage Testing Machine
The dual detection method of difffferential pressure detection and visual detection is adopted to ensure the accuracy of leak detection and reduce manpower. Use high precision visual detection system, Differential pressure detection and visual detection, Only qualifified tank will be loaded to
the assembly station. Unqualifified product will be kicked out of the line.
3. Automatic Assembly of Inner Tank to Outer Frame
The mechanical arm will move back and forth through servo control. The conveyor line will deliver the inner tank and frame to the certain station for mechanical arm to pick up and assemble. Manual pull rod and cover assembly.The fifinished product will be stacked automatically. And these products will be delivered to the warehouse
4) IBC Tank Vibration Testing Machine
The IBC tank vibration testing machine can simulate the test environment by driving the platform to vibrate up and down through the motor. It can place two IBC to simulate the maximum load of 3 Tons.
IBC Tank Cage Frame Production Line Machine
This automatic production line is mainly used to manufacturing the IBC cage frame. It is composed of cage frame automatic welding, mesh unloading mechanical arm, mesh turnover structure, automatic frame bending machine, locking machine, hole making and punching machine, automatic production line moving mechanical arm. The complete line requires only 3-4 person. Operator only need to do the material loading to the frame welding machine, and do unloading at the end of the line. Also we can equip the line with automatic base frame welding machine and automatic unloading mechanical arm for the base frame.
Running process:
Frame welding——bending——locking——hole punching——unloading——base frame welding——base frame loading——manual screw for base frame and outer frame
Inner tank loading——automatic valve welding——leakage detection——automatic cover tightening——put the tank into the frame——manual assembly of the pull rod——complete product stacking
Product Tags:
|
|
1000L 1200L IBC Tank Cage Detection Line IBC Leakage Testing Machine Images
|
